Injection Molding · Dongguan, China · Since 1989

Custom Plastic Injection Molding Service in China

HC-Mold molds custom plastic parts in Chang'an, Dongguan, from 500-piece launch runs to 500,000+ parts per month. Tooling, molding, finishing and assembly happen in one plant under ISO 9001:2015, and every shipment leaves with a full inspection report.

Injection molding capabilities

Volume
50 to 500,000+ parts per month
Typical MOQ
500–1,000 parts per run; smaller quantities via rapid tooling or vacuum casting
Processes
Thermoplastic injection molding, insert molding, overmolding, two-shot (2K) molding, liquid silicone rubber (LSR) molding
Materials
ABS, PC, PP, PE, PA6 / PA66 incl. glass-filled, PS, POM, PMMA, TPE / TPU, LSR
Tooling
Molds built in-house, or production on your existing mold
Finishing
SPI polish or texture, painting, screen printing, laser engraving, vacuum plating
Secondary
Ultrasonic welding, insert installation, sub-assembly, export packing
Quality
ISO 9001:2015, SPC monitoring, IQC / IPQC / OQC, first article check, 3D measurement report
Delivery
98% on-time delivery

What to send for a molding quote

  • 3D files (STEP, IGES, SolidWorks) and a 2D PDF with critical tolerances
  • Resin grade or required properties, color and surface finish
  • Quantity per order and annual volume
  • New mold, or an existing mold to transfer

We sign an NDA before any file review. Complete packages get a reply within 12 hours and a quote within 24 hours.

Injection molding services

The molding process is chosen in the DFM review to fit the part, the material and the volume.

Production injection molding

Thermoplastic parts from single-cavity and multi-cavity molds, with process windows locked after first article and monitored by SPC.

Insert molding

Threaded inserts, pins and metal contacts are placed in the mold and encapsulated, so the part leaves the press ready to assemble.

Overmolding

A soft TPE or TPU layer molded over a rigid substrate for grips, seals and impact protection. See overmolding vs insert molding.

Two-shot (2K) molding

Two materials or two colors molded in one cycle with a two-shot tool, for bonded soft-touch and multi-color parts without secondary assembly.

LSR injection molding

Liquid silicone rubber parts such as seals, gaskets, keypads and soft-touch components that need heat resistance and flexibility.

Low-volume injection molding

Rapid tooling in about 15 days for pilot builds and launch quantities before production steel. Compare rapid tooling vs a production mold.

Injection molding materials

Common choices are below; we confirm the grade in the DFM review against strength, temperature, chemical exposure, cosmetics and cost.

MaterialTypical partsWhy it is chosen
ABSHousings, enclosures, consumer productsGood cosmetics, easy to paint and plate, low cost
PCTransparent covers, lenses, tough housingsImpact strength and clarity
PPContainers, living hinges, capsChemical resistance, fatigue resistance, low density
PE (HDPE / LDPE)Containers, drain and fluid partsChemical resistance, toughness at low temperature
PA6 / PA66 (incl. glass-filled)Brackets, structural and under-hood partsStrength and heat resistance; glass fiber adds stiffness
POM (acetal)Gears, clips, sliding partsLow friction, dimensional stability
PMMA (acrylic)Light guides, display windowsOptical clarity and scratch resistance
TPE / TPUGrips, seals, overmolded layersSoft touch and elasticity
LSRSeals, gaskets, keypadsHeat resistance, flexibility, durability

More detail: plastic material selection for injection molding

From approved mold to repeat orders

The same plant builds or receives the mold and runs every production lot, so samples, process settings and inspection methods stay consistent.

1

DFM & tooling

Free DFM review, then a new mold built in-house or your existing mold checked and transferred.

2

Samples & first article

T-samples and a first article dimensional check before production is released.

3

Production

Process window documented and monitored by SPC, with IPQC checks during the run.

4

Inspection & shipment

OQC, a full inspection report with the goods, and packing for international freight.

Quality control on every order

Material certificate on arrival, first article dimensional check, 3D coordinate measurement and a full inspection report shipped with the goods. Non-conforming parts are re-made free of charge. See inspection and testing.

Finishing and assembly

Painting, screen printing, laser engraving, vacuum plating, ultrasonic welding, insert installation and sub-assembly are quoted with molding, so parts arrive ready for your line. See sub-assembly and finishing.

Injection molding cost

Part price is driven by resin, part weight, cycle time, cavity count and finishing, plus the share of tooling cost per part. Higher volumes justify more cavities or a hot runner, which lowers the price per part.

Industries we mold parts for

Consumer and household products, electronics housings and enclosures, medical device enclosures and diagnostic instrument parts, automotive components and industrial sensor housings, for brand owners and OEM engineering teams.

Injection molding FAQ

What is the minimum order quantity for injection molding?

Injection molding typically starts at 500–1,000 parts per run. For smaller quantities we recommend rapid tooling, vacuum casting or CNC machining.

How long does injection molding take?

A new mold takes about 15 days for rapid tooling or 25–35 days for a standard mold. Production lots typically ship in 15–35 days depending on quantity and finishing.

Can you mold parts using our existing mold?

Yes. We check the mold on arrival, run samples and a first article check, and then release production.

Which plastics can you mold?

Common resins include ABS, PC, PP, PE, PA6 / PA66 (including glass-filled), PS, POM, PMMA, TPE / TPU and liquid silicone rubber. Tell us the required properties if you have not chosen a grade.

Do you offer insert molding, overmolding, two-shot and LSR molding?

Yes. All four are available alongside standard thermoplastic molding, with the molds built in-house.

What quality documents do I receive?

Every order ships with a full inspection report, including a 3D dimensional measurement report. Material certificates and first article reports are available on request.

Will you sign an NDA before I send drawings?

Yes. A confidentiality agreement is signed before any file review. See IP protection and NDA.

How is the part price calculated?

From resin, part weight, cycle time, cavity count, finishing and packing. Send a 3D file and annual volume for a quote within 24 hours on a complete package.

Get an injection molding quote

Free DFM · NDA before file review · reply ≤12h · quote ≤24h on complete RFQ · ISO 9001:2015

Request a quote